Bob Brown

Hand-laid Track on Tuolumne Forks Model Railroad

Bob Brown
Duration:   5  mins

Description

Tuolumne Forks is a O&3 freelanced narrow gauge logging and mining railroad. Bob Brown is the editor and publisher of the Narrow Gauge and Shortline Gazette.This layout combines mining and logging with a tourist line. The operation follows the Lake Tahoe Railway and Navigation Company’s transport of tourists from Workshop to the Lake Tahoe Resort. The railroad is famous among narrow gauge enthusiasts like Bob Brown.

The majority of Bob Brown’s Tuolumne Forks Model Railroad was created with hand laid tracks. A simple way to lay ties down onto a road bed is by drawing a line on the road bed showing where you want the ties to go, make a pool of white glue, then stick your ties in one at a time, and lay them on their designated spot. Bob Brown finds this specific way of laying the ties to be relaxing. Once the ties are dried, take a pen or pencil and draw a line across the tracks. Drawing a line is a great way to be able to tell how much sanding needs to be done. Once the line is gone, you are done sanding. Bob Brown uses real dirt on his tracks and you can too. To hold the dirt down, make sure you generously spray the dirt with water and detergent.

Once your ballast is dry, take a rule to scrape the excess off of the ties to be able to lay your rails down flat. Then take your roller gauge to spike down your rails. Bob Brown says this is a very relaxing project that he can do for hours.

Watch more from Allen Keller’s Great Model Railroads series from the Model Railroad Academy archives.

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Is all of your track hand laid on the railroad? All my track is hand laid except the section that doesn't show the hidden track. And the reason for that is I initially laid the layout as a point to point railroad. Then when I ran it for conventions, it was easier to run in circles, so my wife and I came up here and literally threaded the prefab track under the existing scenery and around. Oh my, then you put the road bed under there? Exactly. Oh my. And it was really quite a job and it's something I would never do again because I can't reach most of it easily, but all the rest of it's hand-laid. And you're going to show us how you do some of it. I'd like to show you some ideas. This is a simple way I have of laying ties down onto my road bed. And after drawing a line showing where I want the ties to go, I've found that it works well just to make a little pool of white glue and then stick your ties in one at a time like this. I know there are other ways to go. Some people paint white glue down on their road bed and then use a sharp point scriber. But I don't like to have a coating of white glue because it hinders the ballast. So this can... I find this very relaxing. This is a wonderful way to relax from the day's efforts. And did you stain the ties? That's right, the ties have been stained in the alcohol and shoe dye mix. So it would just go on hour after hour doing this. How long does it take the glue to dry, Bob. Well, I like to let it dry overnight. I may do this one morning and come back the next morning with the next step, which I'll show you in just a minute. So, if you go too fast, you'll find that when you sand the tops of the ties off, it'll knock all the ties off. And so they need to really dry. Okay, here are the ties laid down and glued down and they've dried overnight, but they have a slight variation in height and if you're going to lay like a code 55 or code 70 rail, you're liable to get some kinking. So I simply come down with a pen or a pencil to make a mark to guide me in my sanding, take a sanding block and then sand the tops of the ties until that mark is gone. Once I know those marks are gone, I know I have a flat base on which to lay my rail. Most narrow gauge lines were laid right on the ground and that's the way I lay mine. And I like to use real dirt for ballast. So I simply screen dirt from the hills around here. If you're a real RGS fan, you might want to go to the RGS and get some real RGS dirt. And then I simply push it out using a piece of cardboard until I have it off of the tops of the ties and it doesn't have to be perfect, and ready for the next step. Now to hold the ballast down with the tried and true method of white glue. First, I have to spray the ballast thoroughly with a what we call wet water, which is simply detergent mixed in with water, kitchen detergent. And it's important that you saturate this or you're liable to wind up with a crust on the top which will break as you start laying your track and the ballast will run out. So don't be afraid to really, really get it really heavily wet. Then I have found that an ear syringe, which you can buy at a pharmacy, works really well for putting in the diluted white glue, about 50/50 white glue to water. And I just really saturate it. It's better to have it saturated than have it coming apart. You notice how it fills in nicely because of the wet water. And you don't want to poof it too hard or you'll make little holes in the ballast. And also if you find yourself getting too many bubbles, that may be that you have too much detergent in your wet water. Now we let that dry thoroughly. And now we have to scrape off the residue of ballast and glue that's on the top of the ties. And I find that a scale ruler works best for this. Come along and make sure I have a flat surface to lay my rail on. Very important or you'll get little bumps and dupes on your track. This is a three-point gauge which is very useful in especially laying curves. This is a roller gauge, which is homemade. And then the National Model Road Association provides an O and three double O gauge, which you can also use. The rail has been painted with Floquil Rail Brown before I spike it down. And I simply use a pair of needle nose pliers and better pull my gauge down. And then I spike better be six ties and push them in. They go in easily into the wood ties and then we put the inner spike in here. Be sure the head doesn't catch on the top of the rail, has the spike push the rail out of gauge. And then we take the next one, go down a few inches. And try one more here. It's very relaxing for me to do this. I can do it for hours.
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